Make unplanned downtime a thing of the past

Factory AI is where production, maintenance and operations teams solve maintenance challenges using data. We help you analyse, diagnose, and improve asset availability.

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challenges

What we help you solve

We help you eliminate unplanned downtime through predictive maintenance

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The cost of maintenance technicians continues to rise

The cost of hiring qualified technicians to perform repairs continues to rise.

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The reactive approach exposes you to high risks

Adopting a reactive maintenance approach leads to substantial costs and prolonged periods of downtime.

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The preventive approach is costly

A preventive approach which relies on periodic scheduling can result in errors, unnecessary costs, and breakdowns between PM cycles.

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Data Availability and Quality

Most organisations are hindered from fully realising the potential of predictive maintenance due to the scarcity of dependable and comprehensive data.

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Data Integration and Infrastructure

Integrating diverse data sources into a seamless platform poses a formidable hurdle which we help you solve.

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Internal Expertise and Skill Gap

For most organisations, establishing an internal team of skilled data analysts is often impractical or unfeasible.

We make it easy to analyse, diagnose, and improve asset availability

Our system does the hard work so you don't have to. We present you the insights to help make the right thing to do, the easiest thing to do.

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Anomaly detection

Our straightforward visuals empower teams to proactively tackle asset issues before they escalate into critical problems.

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In-depth monitoring

Gain insights into the performance of pumps, fans, conveyors, and other equipment. Identify potential failure risks and receive notifications for issues that demand your immediate attention.

Predictive maintenance delivers value

Working with clients across various industries, we're demonstrating how predictive maintenance can help you mitigate unplanned downtime and prevent asset failures.

25%
Reduction in maintenance costs
70%
Reduction in breakdowns

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Testimonials

Don’t take our word for it. See what our clients say

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“We were impressed by their ability to unlock the
hidden potential in our existing data.”

The process of working with Factory AI has been incredibly pleasant and easy. We were impressed by their ability to unlock the hidden potential in our existing data.

I've never seen a business actually bring the Internet of Things and Industry 4.0 ideals to life until Factory AI.If you're looking to harness the power of machine learning, I highly recommend them.

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“Techflow X is a top-of-the-line app with amazing features!”

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“Techflow X is the most comprehensive and user-friendly app!”

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FAQS

Frequently Asked Questions

We’ve got everything you need to get started on your predictive maintenance journey.

Do you offer a free trial?

If you're deliberating on whether you can achieve your targeted ROI, engage in a conversation with us regarding a complimentary trial. Gain access to our software and hardware for a 30-day period, completely free of charge and without any obligation. Contact us to determine if you meet the criteria for this opportunity.

Which assets are great candidates for this?

We've helped organisations in reaching this decision using our straightforward 9-step asset scoring matrix. This matrix encompasses factors like the cost of asset failure, operational profile, and other essential considerations. Reach out to us, and we'll be happy to share it with you.

How can you ensure data security?

Security is our top priority. Our Zero-trust model is based on the NIST Cybersecurity Framework of best practices to manage cybersecurity risk. Data is encrypted in transit and at rest using military grade encryption (AES-256) at rest and in transit (TLS 1.2). Our Multi-tenant isolation by design means your data will not be seen by other customers.

What are the key use cases supported?

Designed primarily for industrial process equipment that operates consistently and experiences minimal variability in operating conditions. This solution is particularly suited for machinery such as compressors, pumps, motors, turbines, boilers, heat exchangers, and inverters, among others. However, the range extends far beyond these examples. We encourage you to reach out and share your essential assets with us. Let's collaborate to uncover how this approach can seamlessly integrate into your specific environment.

How does the deployment phase work?

We guide you through a deployment process comprising four distinct phases:

1. Scoping: We engage in detailed discussions regarding your objectives and requirements, culminating in the creation of the initial pilot plan.
2. Initial deployment: This stage involves instrumenting assets as needed, onboarding users, and establishing asset footprints.
3. Site deployment: Following the assessment of benefits' evidence, we extend the deployment to encompass additional assets at the site. The system's value experiences exponential growth as more data becomes integrated into the solution.
4. Multi-site deployment: We progress to deploying across multiple sites within your organisation, presenting leadership with a unified view of asset availability through a single, comprehensive interface.

Can you work with existing data?

Yes. In many instances, our approach involves seamless integration with your existing data sources, thereby enhancing the value derived from the insights generated by our solution. We invite you to initiate a conversation with us to explore the data you presently have at your disposal and how you envision leveraging it to its fullest potential. Feel free to reach out and discuss the specifics with our team.

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