Our Blog

Learn the difference between planned & unplanned corrective maintenance. This guide covers process flows, costs, and how to build a strategic maintenance plan.

Stop guessing. Learn how to find the true useful life of an asset with our guide for maintenance pros. Go beyond depreciation to maximize uptime and ROI.

Stop firefighting. Learn how to build a world-class reliability engineering program using your CMMS to increase uptime, cut costs, and drive profit.

Move beyond firefighting. Learn how strategic maintenance management drives profitability, uptime, and efficiency. Get our in-depth 2025 playbook.

Dive deep into emergency maintenance. Learn to calculate its true cost, build a robust response plan, and shift to proactive strategies that save money.

Move beyond reactive fixes. Our in-depth guide to industrial air compressor repair covers troubleshooting, PdM, and repair vs. replace analysis for managers.

Unlock the full potential of your physical assets. Our in-depth 2025 guide to asset lifecycle management covers strategy, stages, tech, and implementation.

Implementing predictive maintenance software? Discover crucial initial considerations for success. Boost ROI, manage culture, train teams & ensure smooth adoption for your manufacturing plant.

Vibration Monitoring 2025: Wireless sensors, AI, and predictive maintenance are revolutionizing industrial operations. Discover how vibration monitoring boosts efficiency & prevents failures.

Unlock plant efficiency with AWS for Manufacturing. Our in-depth 2025 guide covers IIoT, predictive maintenance, digital twins, and step-by-step implementation.

Move beyond checklists. Our in-depth guide to air compressor maintenance covers PMs, predictive analytics, and system audits to cut costs and boost uptime.

Go beyond the basics of time-based maintenance. Our 2025 playbook offers a strategic guide to optimizing schedules, integrating tech, and boosting reliability.

MTBF is more than a formula. Discover what Mean Time Between Failures really means, its limitations, and how to use it for a world-class maintenance strategy.

Master forklift maintenance in 2025. Our in-depth guide covers PM checklists, predictive tech, and CMMS integration to boost safety and cut costs. Learn more.

Transition HVAC from preventive to predictive maintenance. Boost ROI, cut downtime & enhance reliability for agri-food operations with smart monitoring.

Stop fighting fires. Our in-depth guide to predictive maintenance software shows you how to select, implement, and scale a PdM program for maximum ROI.

Confusing process vs procedure costs you in safety and downtime. Learn the crucial distinction for maintenance and operations to boost reliability and profit.

Move beyond compliance. Our in-depth guide to oil and gas asset management covers the strategies and tech (IIoT, AI, Digital Twins) driving profit in 2025.

Go beyond basic checklists. Learn how to create digital, interactive work instructions that reduce downtime, improve safety, and unlock predictive insights.

Move beyond simple repairs. Learn how a strategic building maintenance program cuts costs, boosts asset value, and drives profitability. Your 2025 guide.

Go beyond a simple cycle time calculator. Learn the formula, how to reduce cycle time in manufacturing & maintenance, and boost your operational efficiency.

Move beyond basic equipment calibration. Our in-depth guide covers NIST traceability, ISO 9001, setting intervals, and software for strategic maintenance.

Stop attracting the wrong candidates. Learn how to write a strategic maintenance technician job description that attracts top-tier, tech-savvy talent.

Stop firefighting. Learn how to build a high-performance maintenance team focused on reliability, data, and strategy. Your blueprint for Industry 4.0 success.

Unlock operational excellence with our in-depth guide to pressure sensors. Learn how to leverage IIoT, AI, and sensor data for predictive maintenance.

Unlock operational efficiency. Our in-depth guide explains Mean Time to Repair (MTTR), its calculation, and actionable strategies to reduce downtime.

Master condition monitoring techniques for industrial reliability. Boost uptime, cut costs, and gain deep insights for your manufacturing assets with expert strategies.

Discover realistic results from a predictive maintenance pilot. Boost ROI, cut downtime & achieve success in manufacturing with condition monitoring.

Strategic guide to buying predictive maintenance software for manufacturing. Maximise ROI, cut downtime & choose the best PdM solution for your agri-food plant.

Master the 8 wastes of Lean in agri-food manufacturing. Boost efficiency, cut downtime, and enhance profitability with smart maintenance and predictive solutions.

Unlock machine learning in manufacturing. See how AI & predictive maintenance boost efficiency, cut downtime, and drive ROI for your smart factory.

Predictive vs. Preventive Maintenance: See how data-driven PdM boosts ROI, cuts downtime, and optimises reliability for agri-food manufacturers.

Discover the top 10 objections to predictive maintenance in agri-food manufacturing—and how leading reliability teams are overcoming them to boost uptime, reduce costs, and drive efficiency.

Struggling to get buy-in for reliability projects? Learn how agri-food manufacturing sites build internal momentum for predictive maintenance and improve uptime with cross-functional support.

Discover which predictive maintenance software features deliver real ROI—and which are just noise. This expert guide helps food and beverage manufacturers choose the right PdM tools to reduce downtime, simplify maintenance, and improve reliability.

Learn how to get site leader buy-in for predictive maintenance software in food and beverage manufacturing. This guide covers ROI framing, real-world examples, pilot setup tips, and answers to common objections.

Discover the top predictive maintenance software platforms in 2025 for food and beverage manufacturing—ranked for ROI, ease of use, and reliability.

Break free from reactive maintenance. Learn 4 proven steps to boost uptime, cut costs, and move to predictive maintenance—starting today.

Explore the essential steps for implementing predictive maintenance in food processing to enhance equipment reliability and food safety.

Master RCM with AI integration. Learn RCM methodology, implementation strategies, and digital transformation approaches. Expert guide with ROI data and case studies.

Complete maintenance supervisor guide covering essential duties, skills, technology, and career advancement. Learn how AI transforms maintenance operations in 2025.

Avoid the 70% failure rate. This definitive guide covers the top CMMS implementation challenges—data, people, integration—and provides a real-world success blueprint.

Master CMMS implementation in your manufacturing plant. Reduce downtime, boost efficiency & ROI with our step-by-step guide to seamless deployment.

Find out what sustainable manufacturing is and how your maintenance strategy helps achieve sustainable manufacturing goals.

When to use reactive maintenance, tradeoffs and alternative maintenance strategies.

Master Root Cause Analysis. Learn the process, key methods (5 Whys, Fishbone), and how to stop fighting fires & solve problems permanently.

A complete guide to facility maintenance. Learn types, strategies, CMMS, and best practices to optimize assets, safety, and reduce costs.

Discover what AI manufacturing software is, how it works, its key benefits, and practical steps to start implementing AI in your factory.

Explore the technologies, benefits, and steps to smart factory solutions. Learn how AI, IoT, and data are revolutionizing manufacturing efficiency and productivity.

Discover how technician scheduling software with AI & CMMS integration cuts downtime, optimizes resources & boosts overall plant efficiency.

Traditional CMMS can slow your factory. Discover how a mobile-first CMMS empowers your team for peak maintenance efficiency.

Explore the crucial role of a maintenance supervisor in modern manufacturing.

Discover how modern scanning systems, especially QR codes, transform tracking for greater accuracy, seamless traceability & real cost savings.

A complete guide to understanding PLC and SCADA systems. Learn the difference, how they work together and how AI is unlocking their true potential.

A complete guide to ERP integration methods, benefits, and challenges. Learn why an 'ERP agnostic', API-first approach is key to transforming your manufacturing operations.

Go beyond basic IT security. This definitive guide covers continuous monitoring for traditional networks and the critical, often-unseen factory floor (OT & ICS).

A complete guide to vibration analysis. Learn how sensors work, how to read FFT spectra, diagnose faults, and see how AI is revolutionizing predictive maintenance.

I've gone from firefighting with spreadsheets to predicting failures with data. A veteran maintenance planner shares the real, step-by-step guide to building a maintenance plan that actually works.

Master Total Productive Maintenance (TPM) and OEE. Learn the 8 pillars and see how AI and a modern CMMS can move you from theory to breakthrough results.

Go beyond traditional PFMEA. Learn to leverage AI, CMMS data, and predictive analytics to eliminate process failures, cut waste, and achieve zero-defect goals.

Master DFMEA from the fundamentals to the future. Learn how to integrate AI and predictive data to move beyond static spreadsheets and prevent design failures.

Costly milk & yogurt downtime? PdM & online monitoring for critical assets prevent failures, cut spoilage & boost dairy efficiency.

Explore how AI & machine learning transform manufacturing: boosting efficiency, quality, & enabling predictive maintenance. Future insights.

Learn how a CMMS defines and manages maintenance tasks, its workflow, benefits for manufacturing, and best practices.

Learn what preventive maintenance is and why it is important in manufacturing.

Learn what idle time is in manufacturing, its impact, common causes, and practical AI-driven strategies to reduce it.

Ready to implement PdM? This 12-step guide helps reliability leaders move from theory to execution, reduce downtime, and scale PdM success without breaking the bank.

Planning a predictive maintenance rollout? Learn which critical data sources—from CMMS and SCADA to team insights—to leverage for a successful, data-driven strategy.

Unplanned downtime in animal feed production is costly. Discover common equipment failure points and how predictive maintenance can keep your mill running smoothly.

PMs with no value. Learn the six equipment failure patterns and how predictive maintenance helps manufacturers reduce downtime and optimize resources.

This article discusses how Factory AI’s seamless integration with the MEX CMMS transforms predictive maintenance by automating work orders, reducing downtime, and empowering reliability engineers through advanced AI-driven insights and effortless implementation.

Online vs. Offline Condition Monitoring: Pros, Cons, and Key Differences. Choose the best strategy for your site's reliability.

Why retry Predictive Maintenance? AI breakthroughs now deliver results. Learn why it's time to embrace PdM software.

Predictive maintenance vs. condition monitoring: Key differences, pros & cons. Learn which strategy boosts your manufacturing efficiency.

Discover everything you need to know about work order software for manufacturing. Learn its benefits, key features, and how AI is transforming it.

AI & ML in manufacturing: Learn key concepts, steps to start & see case studies on predictive maintenance, quality, supply chain.

Amazon discontinuing Monitron? They recmmend Factory AI. Smooth transition & advanced prescriptive insights for your PdM.

Food & Bev: Don't neglect conveyors! Learn how predictive maintenance prevents downtime & boosts reliability for these critical assets.

Bogged down by busywork? Discover the "Slow Productivity" movement and predictive maintenance tools, which can help reliability engineers save time and more.

Stop evaluating predictive maintenance based on asset price! Discover why asset criticality and the cost of unplanned downtime are better indicators of ROI.

In this post, we look into the effectiveness of predictive maintenance software in slashing the need for inspection and preventive maintenance (PM) work orders.

In this post, we visually demonstrate how predictive maintenance optimises maintenance timing and cost through the P-F curve

In this post, we guide you through six steps using the failure history method to estimate the ROI of implementing Predictive Maintenance Software.

In this post, we explore how Predictive Maintenance Software is revolutionising chocolate factories, reducing downtime, and enhancing production.

In this article, we reference Doug Plucknette's top 5 signs of a reliable plant, hypothesise that top performing sites are more likely to use a predictive maintenance software.

We share the details of our internal roadmap with you: follow these steps to get great results

Predictive Maintenance: AI advancements make now the time to succeed, even if past projects failed. Unlock its full promise.

Predictive maintenance: Early failure alerts enable proactive action & better, informed decisions for your assets.

This article presents a straightforward 3-step methodology for determining the feasibility of implementing predictive maintenance in your specific use case.

John, a 50-yr manufacturing veteran. From engineer to founder & digital transformation expert, his journey reflects industry evolution.

Warren's 5/25 rule underscores focused prioritisation of your top 5 goals for success. This article discusses applications to reliability engineering.

Learn about the origin of Factory AI